Smoked Sausage Cheddar Pasta

Featured in: Global Comfort Food

This hearty baked dish combines smoky sausage slices and tender pasta smothered in a rich, creamy cheddar and Parmesan sauce. Sautéed onion, bell pepper, and garlic add depth, while a golden cheese crust finishes the dish perfectly. Ideal for an easy, comforting meal that brings warmth and robust flavors to the table.

Updated on Sat, 15 Nov 2025 10:02:00 GMT
Golden, bubbly Smoked Sausage & Cheddar Pasta Bake, packed with savory sausage and cheese aroma. Save
Golden, bubbly Smoked Sausage & Cheddar Pasta Bake, packed with savory sausage and cheese aroma. | forkina.com

A hearty, comforting casserole featuring smoky sausage, tender pasta, and a creamy cheddar cheese sauce, baked until golden and bubbling.

I first made this pasta bake on a chilly evening when my family wanted something comforting yet simple. The combination of smoky sausage and melted cheddar was an instant hit, and now it's become a much-loved go-to for busy weeknights.

Ingredients

  • Pasta: 300 g (10 oz) penne or fusilli pasta
  • Meats: 250 g (9 oz) smoked sausage (e.g. kielbasa), sliced into ½-inch rounds
  • Vegetables: 1 small yellow onion, finely chopped. 1 red bell pepper, diced. 2 cloves garlic, minced
  • Cheese Sauce: 2 tbsp unsalted butter. 2 tbsp all-purpose flour. 400 ml (1 2/3 cups) whole milk. 200 g (7 oz) sharp cheddar cheese, grated. 50 g (1.8 oz) Parmesan cheese, grated. 1 tsp Dijon mustard. 1/2 tsp smoked paprika. Salt and freshly ground black pepper, to taste
  • Topping: 50 g (1.8 oz) cheddar cheese, grated. 2 tbsp fresh parsley, chopped (optional)

Instructions

Preheat Oven:
Preheat the oven to 200°C (400°F). Grease a 2-liter (2-quart) baking dish.
Cook Pasta:
Cook the pasta in a large pot of salted boiling water until just al dente. Drain and set aside.
Sausage Prep:
Heat a large skillet over medium heat. Add smoked sausage and cook for 3–4 minutes until lightly browned. Remove and set aside.
Vegetable Sauté:
In the same skillet, add onion and bell pepper. Sauté for 3–4 minutes until softened. Add garlic and cook for 1 minute more.
Cheese Sauce:
Melt butter in a saucepan over medium heat. Stir in flour and cook for 1 minute. Gradually whisk in milk until smooth and slightly thickened, 3–4 minutes. Lower the heat, add cheddar and Parmesan cheeses, stirring until melted. Mix in Dijon mustard, smoked paprika, salt, and pepper. Remove from heat.
Combine:
In a large bowl, combine cooked pasta, sausage, sautéed vegetables, and cheese sauce. Mix well.
Assemble & Bake:
Transfer mixture to prepared baking dish. Top with remaining cheddar cheese. Bake for 20–25 minutes, or until the top is golden and bubbling.
Rest & Garnish:
Let rest for 5 minutes. Garnish with parsley before serving, if desired.
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This casserole is a hit at family get-togethers: everyone gathers around the table as the cheesy, bubbling dish is served, and it's always guaranteed there'll be no leftovers!

Serving Suggestions

Pair your pasta bake with a crisp green salad and a glass of white wine for a balanced meal.

Storage & Meal Prep

Leftovers can be stored in the fridge in an airtight container for up to 3 days. Reheat in the oven until heated through.

Variations

Try using smoked turkey sausage or adding extra veggies like spinach or peas to boost nutrition and flavor.

A steaming bowl of Smoked Sausage & Cheddar Pasta Bake, with perfectly melted cheese topping. Pin it
A steaming bowl of Smoked Sausage & Cheddar Pasta Bake, with perfectly melted cheese topping. | forkina.com

Serve with fresh parsley for a pop of color and enjoy every bite of this comforting family favorite.

Frequently Asked Questions

What type of pasta works best?

Penne or fusilli are ideal as they hold the sauce well and crisp slightly when baked.

Can I substitute the smoked sausage?

Yes, smoked turkey sausage or other smoked meats can be used for a lighter or different flavor profile.

How do I ensure a creamy cheese sauce?

Gradually whisk milk into the roux and cook until slightly thickened before adding cheeses for a smooth, creamy texture.

Can I add vegetables?

Absolutely, try adding spinach, frozen peas, or diced bell peppers to enhance the dish's freshness and nutrition.

Is there a recommended baking time?

Bake for 20–25 minutes at 200°C (400°F) until the top is bubbling and golden brown.

Smoked Sausage Cheddar Pasta

Savory pasta layered with smoky sausage and cheddar, baked until golden and bubbling.

Prep Time
15 Minutes
Cook Time
35 Minutes
Total Time
50 Minutes


Difficulty: Easy

Cuisine: American

Yield: 4 servings

Dietary: None specified

Ingredients

Pasta

01 10 oz penne or fusilli pasta

Meats

01 9 oz smoked sausage (kielbasa), sliced into ½-inch rounds

Vegetables

01 1 small yellow onion, finely chopped
02 1 red bell pepper, diced
03 2 cloves garlic, minced

Cheese Sauce

01 2 tbsp unsalted butter
02 2 tbsp all-purpose flour
03 1 2/3 cups whole milk
04 7 oz sharp cheddar cheese, grated
05 1.8 oz Parmesan cheese, grated
06 1 tsp Dijon mustard
07 ½ tsp smoked paprika
08 Salt and freshly ground black pepper, to taste

Topping

01 1.8 oz cheddar cheese, grated
02 2 tbsp fresh parsley, chopped (optional)

Instructions

Step 01

Prepare oven and baking dish: Preheat the oven to 400°F. Grease a 2-quart baking dish.

Step 02

Cook pasta: Boil pasta in salted water until just al dente. Drain and set aside.

Step 03

Brown sausage: Heat a skillet over medium heat, cook smoked sausage slices for 3–4 minutes until lightly browned. Remove and set aside.

Step 04

Sauté vegetables: In the same skillet, sauté onion and red bell pepper for 3–4 minutes until softened. Add garlic and cook for 1 minute more.

Step 05

Make cheese sauce: Melt butter in a saucepan over medium heat. Stir in flour and cook 1 minute. Gradually whisk in milk and cook until slightly thickened, about 3–4 minutes.

Step 06

Add cheeses and seasonings: Reduce heat, stir in cheddar, Parmesan, Dijon mustard, smoked paprika, salt, and pepper until cheeses melt. Remove from heat.

Step 07

Combine components: In a large bowl, blend cooked pasta, sausage, sautéed vegetables, and cheese sauce thoroughly.

Step 08

Assemble and top: Transfer mixture to the prepared baking dish. Sprinkle grated cheddar cheese evenly on top.

Step 09

Bake casserole: Bake for 20–25 minutes until golden and bubbling.

Step 10

Rest and garnish: Allow to rest for 5 minutes before serving. Garnish with fresh parsley if desired.

Tools You'll Need

  • Large pot
  • Skillet
  • Saucepan
  • Whisk
  • 2-quart baking dish
  • Mixing bowl

Allergy Information

Please check ingredients for potential allergens and consult a health professional if in doubt.
  • Contains milk, wheat, and mustard. Sausage may contain soy or other allergens; verify product labels.

Nutrition Facts (Per Serving)

It is important to consider this information as approximate and not to use it as definitive health advice.
  • Calories: 670
  • Total Fat: 34 g
  • Total Carbohydrate: 56 g
  • Protein: 34 g